Polycarbonate sheet panels - safety glazing and LED diffusion applications

Polycarbonate - Wholesale Canada

Solid clear, diffused white, and single-sided frosted polycarbonate sheets - the impact-resistant alternative to glass and acrylic. Available in multiple thicknesses on 4×8 ft sheets. Used in machine guards, safety glazing, LED sign faces, and architectural panels.

Impact-resistant - up to 250× vs glassSelf-extinguishing (UL94 V-2)-40°C to +120°C temp rangeCold-bendable without heating

Polycarbonate

About Polycarbonate

Polycarbonate (PC) is a thermoplastic that combines optical clarity with exceptional impact resistance - it is up to 250 times more impact-resistant than glass and approximately 30 times more impact-resistant than acrylic of equivalent thickness. This combination of properties makes it the material of choice when transparency and safety must coexist: machine guards, bus shelters, safety glazing, and architectural skylight panels.

FIDAR System stocks three polycarbonate variants: solid clear (structural, optical-grade PC), diffused white (co-extruded LED diffuser panel), and single-sided frosted (privacy and diffusion panel). Each serves a distinct application area, though all share the core properties of polycarbonate - impact resistance, a wide temperature range (-40°C to +120°C), and self-extinguishing fire behaviour (UL94 V-2).

Polycarbonate vs. Acrylic - When to Choose PC

The decision between polycarbonate and acrylic usually comes down to impact requirements. If the panel will be subject to mechanical impact - machine chips, thrown objects, vehicle impact zones, vandalism - polycarbonate is the correct choice. If the application is primarily decorative, display-oriented, or involves laser engraving, acrylic is usually preferred because of its higher optical clarity (92% vs ~88%), better scratch resistance, and lower cost. The ability to cold-bend polycarbonate without heating is also an advantage in curved canopy and glazing applications.

UV Resistance

FIDAR System's solid clear polycarbonate sheets include a co-extruded UV-resistant layer on one side. This layer is critical for outdoor applications - standard polycarbonate without UV protection yellows and becomes brittle over time in direct sunlight. Always install the UV-protected side facing the sun.

Applications & Use Cases

Industrial Manufacturing

Machine Guards & Safety Enclosures

Solid clear polycarbonate is the standard material for machine guard panels on CNC equipment, lathes, presses, and automated lines. The impact resistance protects against chip ejection and tool failures while maintaining visibility into the machine.

Signage & Graphics

LED Backlit Sign Faces

Diffused white polycarbonate is the preferred material for LED-backlit sign faces and light box panels in commercial signage - the co-extruded diffuser produces consistent even illumination without visible hotspots.

Architecture & Construction

Architectural Skylights & Canopies

Solid clear polycarbonate (with UV layer) is used for residential and commercial skylight glazing, covered walkway canopies, and glazed roof panels - offering lighter weight and better safety than glass.

Municipal & Transit

Bus Shelters & Vandal-Resistant Glazing

Polycarbonate's combination of optical clarity and impact resistance makes it standard for transit infrastructure, bus shelter glazing, and any public installation where vandal resistance is a specification requirement.

Material Properties

Polycarbonate material properties
PropertyValueNotes
MaterialSolid polycarbonate (PC)
Light Transmission (clear)~88%
Impact ResistanceUp to 250× vs. glass
Temperature Range-40°C to +120°C
Density1.20 g/cm³
FlammabilitySelf-extinguishing (UL94 V-2)
UV LayerCo-extruded, one side (solid clear)
Standard Sheet Size4×8 ft

Frequently Asked Questions

Is polycarbonate stronger than acrylic?

Yes - polycarbonate is significantly more impact-resistant than acrylic. Polycarbonate can be approximately 30 times more impact-resistant than acrylic of the same thickness. Acrylic, however, has better scratch resistance and optical clarity (92% vs ~88% light transmission). For applications where impact resistance is the priority (machine guards, safety glazing, bus shelters), polycarbonate is the correct choice.

Does polycarbonate yellow over time?

Standard polycarbonate without UV protection will yellow and become brittle over time when exposed to direct UV light. FIDAR System's solid clear polycarbonate includes a co-extruded UV-resistant layer on one side that significantly slows UV degradation. For outdoor installations, always orient the UV-protected side to face the sun.

What polycarbonate products does FIDAR System stock?

FIDAR System stocks three polycarbonate products: solid clear PC (2mm–9mm, for structural and safety glazing applications), diffused white PC (2mm–4.5mm, for LED sign faces and architectural lighting panels), and single-sided frosted PC (3mm and 6mm, for privacy glazing and LED diffusion).