Material
Aluminum composite — 2× aluminum faces + polyethylene core
Panel Thickness
~1/8" / 3mm
Face Thickness Options
0.2mm · 0.3mm (varies by combination)
Standard Sheet Size
4×8 ft
Weight
~5.5 kg/m² (approx. for 3mm panel)
Finish Options
Matte · Gloss · Metallic · Mirror · Brushed
ACM aluminum composite cladding panels on a commercial building facade
ACM aluminum composite cladding panels on a commercial building facade

FIDAR System's ACM panels consist of two thin aluminum face sheets bonded to a polyethylene core, creating a rigid, lightweight composite sheet. Available in 8 face/back combinations for maximum design flexibility. All panels are 3mm total thickness on 4×8 ft sheets.

Available Combinations

  • White Matte + White Matte (0.2mm face) — fully white on both sides; standard signage substrate
  • White Matte + White Gloss (0.3mm face) — matte face for print, gloss back for mounting
  • White Matte + Metallic Silver (0.2mm face) — white print face with silver interior back
  • White Matte + Pastel Green (0.2mm face) — white print face with pastel green interior back
  • White Matte + Brushed Silver (0.2mm face) — white print face with brushed silver back
  • Black Matte + Black Gloss (0.3mm face) — fully black both sides; premium signage and interior
  • Black Matte + Sea Blue (0.2mm face) — black face with sea blue back
  • Mirror Silver (0.3mm face) — mirror-finish aluminum on face side

Applications

  • Exterior and interior building cladding
  • Flat-cut sign panels and routed letter returns
  • Retail store fronts and fascia panels
  • Trade show displays and exhibit walls
  • Vehicle graphics substrates
  • Interior wall panels and elevator cladding

Fabrication Notes

ACM panels can be cut with a circular saw (carbide blade), router, or shear. V-grooving allows crisp bends without breaking the core. Do not use a laser cutter — the aluminum face generates reflective damage. Edges can be finished with edge trim or folded returns for a clean appearance.

Architecture & Construction

Exterior Building Cladding & Facades

ACM panels are a standard material in modern commercial building facades and exterior cladding systems. The lightweight composite structure allows large panel sizes to be installed at a fraction of the weight of solid aluminum or stone, with a consistent painted finish that is weather-resistant.

Signage Fabrication

Flat-Cut Sign Panels & Routed Letter Returns

Sign shops across Canada use ACM as the primary substrate for flat-cut logo panels, building signs, and the side returns of illuminated channel letter signs. The white matte face variants (WM+WM and WM+WG) are the most commonly used in the signage industry for print and vinyl-applied sign faces.

Retail Construction

Retail Storefront Fascia Panels

Retail interior contractors and storefront fit-out companies use ACM panels for fascia cladding, entrance canopy soffits, and brand-colour store exterior elements. The panels can be V-grooved and bent to follow reveals and transitions without additional framing.

Events & Exhibitions

Trade Show Displays & Exhibition Walls

Trade show display builders use ACM panels for modular exhibition walls, booth structures, and branded display systems. The lightweight composite makes large-format displays practical to ship and assemble, and the range of face finishes provides design flexibility.

Commercial Interiors

Interior Wall Panels & Elevator Cladding

Commercial interior contractors use ACM for elevator cladding, lobby wall panels, and high-traffic interior surface applications. The Black Matte + Black Gloss and Mirror Silver variants are particularly used in premium interior spaces.

How to Fabricate ACM Panels — Aluminum Composite

1

Measure & Mark

Mark cut lines on the protective masking film. ACM panels have a matte paint face - pencil marks show well. For V-groove bend lines, measure from both ends and mark clearly before setting up the router.

2

Saw to Size

Cut ACM panels with a circular saw using a fine-tooth carbide blade (80T+). Keep the blade cutting from the face side to minimize face sheet chipping. A CNC router with a compression spiral bit also produces clean cuts. Do NOT use a laser cutter - the aluminum face reflects the laser beam and will damage the machine optics.

3

V-Groove for Bends

To create a clean 90° fold, route a V-groove through the polyethylene core using a V-groove router bit, leaving the back face sheet intact. The depth of the groove determines the bend angle. After routing, fold along the groove line - the panel will bend cleanly to the desired angle without cracking.

4

Fold & Fasten Returns

After V-grooving, fold the panel to the required angle and secure the return with rivets, screws, or panel tape applied to the internal polyethylene face. For sign returns, pop rivets at 150–200mm centres provide adequate strength.

5

Apply Graphics & Install

For vinyl graphics, clean the face with IPA before application. ACM's smooth factory-painted surface accepts pressure-sensitive vinyl films and direct UV printing. For building cladding, fasten to the sub-frame with concealed rivets or aluminum extrusion clips per the cladding system specification.

Comparison between ACM Panels — Aluminum Composite and Solid Aluminum Sheet
PropertyACM Panels — Aluminum CompositeSolid Aluminum Sheet
Weight~5.5 kg/m² (lightweight composite)~7–12 kg/m² depending on thickness
RigidityHigh panel stiffness for 3mm compositeHeavier; rigid through thickness
Surface options8 face/back combinations - matte, gloss, metallic, mirror, brushedLimited colour options unless painted
FabricationV-grooving for clean bends, circular saw, routerRequires metalworking tools - shear, brake press
Price$57.44–$127.44 CAD per 4×8 ft panelHigher for equivalent panel dimensions
Laser cuttingNot suitable - aluminum reflects laser beamNot suitable for standard CO2 laser

ACM stands for Aluminum Composite Material. It is a sandwich panel consisting of two thin aluminum face sheets (0.2mm or 0.3mm) bonded to a solid polyethylene core. The result is a rigid, flat panel that is significantly lighter than solid aluminum of equivalent panel size. The face sheets are factory-painted in a range of finishes - matte, gloss, metallic, brushed, or mirror.

Yes. ACM panels can be bent using V-grooving - a routing technique that removes the polyethylene core along a fold line, allowing the face sheets to be bent cleanly to 90° and other angles without breaking. This is how sign shop fabricators create letter returns and clean reveal transitions on building cladding. Do not attempt to cold-bend ACM without V-grooving; it will crack the face sheet.

Yes. ACM panels are a widely used exterior cladding material and are engineered for outdoor exposure. The painted aluminum face is weather-resistant. However, not all ACM grades have the same fire rating - for occupied building facades in Canada, check local building code requirements for cladding material specifications.

ACM panels at FIDAR System are available with 0.2mm and 0.3mm face sheet thicknesses depending on the colour combination. The 0.3mm face variants (White Matte + White Gloss, Black Matte + Black Gloss, Mirror Silver) have a slightly heavier, more rigid face - preferred for applications where the face will be handled frequently or needs to resist denting.

No. Laser cutting is not suitable for ACM panels. The aluminum face sheets reflect the CO2 laser beam, which can damage the laser optics. ACM should be cut with a circular saw (fine-tooth carbide blade), jigsaw, or CNC router. Shearing is also possible for straight cuts.